Power Generation

Economizer Hopper Design Evaluation

Gas and fly ash particle flow simulation inside the economizer flue gas ducting, comparing hopper design options for ash capture efficiency.

← All case studiesCFD simulation result for Economizer Hopper Design Evaluation

Client

PLTU PJB Indramayu 3 x 330 MW.

Challenge

Fly ash leaving the boiler had to be captured effectively by the economizer hopper, and the capture efficiency of the existing design was unproven.

Approach

Gas and particle flow inside the economizer flue gas ducting was simulated with and without hopper geometry, and several design options were tested using CFD.

Result

Particle tracks showed where fly ash settles and where it is carried through the ducting, quantifying the capture efficiency of each hopper option.

Client outcome

CCIT provided a recommendation on the optimum economizer hopper design, backed by comparative simulation results.

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