Petrochemical

Distillation Column Feed Heater Pipe Leak Analysis

Multiphase Lagrangian CFD used as scientific reference data to find the root cause of repeated 90-degree elbow leaks at a radiant outlet piping section.

← All case studiesCFD simulation result for Distillation Column Feed Heater Pipe Leak Analysis

Client

Trans Pacific Petrochemical Indotama.

Challenge

A number of leaks were found on 90-degree elbows at the radiant outlet piping section of the distillation column feed heater, with no confirmed mechanism behind the repeated failures.

Approach

CFD simulations with a multiphase Lagrangian model were performed to track particle trajectories and compute the eroded material distribution along the affected elbows.

Result

The erosion contours reproduced the observed damage locations on Elbow 1 and Elbow 2, matching the leak points recorded during inspection of Outlet Pass #4.

Client outcome

The simulation served as scientific reference data for the overall troubleshooting process, giving the plant an evidence-based root cause for the elbow leaks.

Share
hubungi kami via Whatsapp